Custom Mountain Bike Suspension Yoke

Custom Mountain Bike Suspension Yoke

Project Goal

  • Test CNC capabilities and quality of JLC PCB's CNC machining service
The part I decided to design is a replacement suspension yoke for my YT Capra Core 2, here is the final result mounted on the bike:

The Process

  • Took off existing suspension yoke from mountain bike
  • Re-model it in Solidworks
  • 3D print to test fitting on bike
  • Generate engineering drawings for tolerances and threads
  • Upload to JLCPCB for quote - it was ~$60 USD
  • Wait 1.5 weeks for it to arrive

Results

The machined yoke from JLC PCB (left), the existing yoke from factory (right)






  • The original yoke was made from Aluminium, not sure the specific alloy so I requested 6061 as most bike manufactures use that
  • The mass is ~50g lighter than the original yoke - due to a slightly modified design
  • I have been riding it and so far no issues. Simulation indicated all experiences loads are within the capabilities of 6061 Al. 

CAD Model


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